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// EPOXYTMT.COM — Epoxy-Coated Steel

STEEL THAT
REFUSES
TO RUST.

Fusion-bonded epoxy-coated TMT bars, dowel bars, mesh, and structural steel — manufactured in Tamil Nadu and dispatched pan-India, to every state and union territory.

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// 01 — What is Epoxy-Coated TMT

A Shield Between Steel and the World

Concrete cover protects TMT bars, but it isn't fully waterproof — in coastal and aggressive environments, chloride ions pass through and start corrosion from the inside. Epoxy-coated TMT stops this at the source: Fusion-Bonded Epoxy (FBE) powder is electrostatically applied to a heated bar and cured into a continuous, pinhole-free film, giving standard TMT strength plus a permanent barrier against chlorides, moisture, and chemicals.

  • Zero change to mechanical properties — full IS 1786 structural compliance retained
  • Continuous coating with no exposed steel, unlike paint or galvanizing
  • Proven in bridges, tunnels, ports, airports, and coastal highways worldwide
  • IS 13620 / BIS certified — meets government tender specifications
  • Available in full TMT diameter range from 8 mm to 32 mm+

// What We Do

We Coat Steel to Outlast the Structures It Holds Up

From raw TMT to fully fabricated cages and baskets — cut, bent, coated, tested, and dispatched pan-India from our Tamil Nadu facility.

5-Stage
FBE coating line
7
Product lines, one factory
Pan-India
Dispatch network

// 02 — How the FBE Process Works

From Raw Steel to Coated Product

Fusion-Bonded Epoxy coating is a five-stage industrial process. Every bar passes through each step in sequence under controlled conditions before leaving the line.

⚙️
STEP 01
Surface Preparation
Bars are shot-blasted or grit-blasted to remove mill scale, rust, and contaminants. Surface profile is key — the epoxy bonds to the profile, not just a clean surface.
🔥
STEP 02
Preheating
Bars pass through an induction oven and are preheated to the precise temperature window (220–260°C) at which FBE powder will melt and flow on contact.
STEP 03
Electrostatic Spray
Dry FBE powder is electrostatically charged and sprayed onto the heated bar. The charge attracts powder uniformly to all bar surfaces including ribs and deformations.
🌡️
STEP 04
Curing
The bar's residual heat and a curing oven cross-link the epoxy polymer chains into a continuous, pinhole-free film of 175–300 microns. No solvent, no VOC.
STEP 05
Quality Testing
Every batch is tested: holiday (pinhole) detection, coating thickness gauge, cathodic disbondment test, and bend test — all per IS 13620 before dispatch.
RUST →
→ EPOXY PROTECTED

One FBE line, every form of coated steel: TMT bars, dowel bars, pre-bent rebar cages, rebar baskets, stirrups & rings, cut & bend steel, and structural wire cages — with every scrap, powder, and pallet off the line recovered and reused, not landfilled.

// 03 — Our Product Range

Every Form of Epoxy-Coated Steel

The same FBE process, applied across the full range of steel products used in reinforced concrete, structural, and infrastructure construction.

🔩
Epoxy-Coated TMT Bars

Standard deformed TMT reinforcing bars (Fe 415, Fe 500, Fe 500D, Fe 550) with full FBE coating across all diameters. The foundation product — used in columns, beams, slabs, and foundations wherever corrosion protection is specified.

8–32 mm dia IS 13620 Fe 415 / 500 / 550
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Epoxy-Coated Dowel Bars

Smooth round bars placed at concrete pavement joints to transfer load between slabs while allowing thermal movement. Epoxy coating prevents the joint lock-up caused by rust expansion — the leading cause of premature pavement joint failure on highways and runways.

25–40 mm dia IS 13620 NHAI / Airport spec
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🏗️
Pre-Bent Rebar Cages

Epoxy-coated bars bent and tied into ready-to-place cages for columns, pile caps, and footings — in a controlled factory environment. Eliminates the coating damage that occurs when bars are bent on-site after delivery, solving the industry's biggest handling challenge.

Factory-bent Column / Pile / Footing Zero site damage
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🧺
Epoxy-Coated Rebar Baskets

Pre-fabricated ladder-style stirrup basket assemblies — parallel stirrups fixed to longitudinal spacer bars — epoxy coated and shipped flat-packed, ready to open and place into footings, pile caps, and culvert reinforcement.

Flat-packed IS 13620 Footing / Pile Cap / Culvert
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Epoxy-Coated Stirrups & Rings

Factory-bent stirrups and rings in standard sizes from 7x3 to 7x10 and beyond, in thicknesses from 6 mm to 16 mm, epoxy coated and ready to tie into columns, beams, and footings.

7x3 – 7x10+ 6–16 mm thickness Epoxy Green Coated
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✂️
Epoxy-Coated Cut & Bend Steel

Bar stock cut and bent to your bar bending schedule (BBS) — hooks, links, cranks, and custom shapes — epoxy coated and delivered ready to place, no on-site fabrication required.

To BBS spec 6–32 mm dia Zero site fabrication
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🔲
Epoxy-Coated Structural Wire Cage

Heavy-gauge welded wire mesh cages — epoxy coated for outdoor and corrosive environments — built for site security storage, equipment enclosures, and material cages rather than structural reinforcement.

Welded wire Custom dimensions Outdoor rated
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All products manufactured and tested to IS 13620 — India's national standard for fusion-bonded epoxy-coated reinforcing bars. The specification that makes you eligible for NHAI, PWD, Metro Rail, and Port Authority tenders — dispatched pan-India from Tamil Nadu.

IS 13620
BIS / Bureau of Indian Standards

// 04 — Industries We Serve

Where Epoxy Steel is Specified

Supplied to projects across every region of India — from Himalayan highway works to peninsular ports, on the same IS 13620 specification nationwide.

🛣️
Highways & Expressways
NHAI concrete pavement projects, flyovers, retaining walls, and bridge structures along coastal corridors.
✈️
Airports
Runway and taxiway pavement joints requiring 30+ year design life with minimal mid-life intervention.
Ports & Marine
Jetties, seawalls, container yards, and access roads in saline splash zones — the highest corrosion risk environment.
🌊
Water Infrastructure
Overhead tanks, sumps, treatment plant structures, and reservoirs with continuous moisture and chemical contact.
🚇
Metro Rail
Elevated viaducts, station platforms, and underground structures in coastal cities including Chennai.
🏭
Industrial Plants
Foundations and floor slabs in chemical, fertilizer, and heavy industrial facilities with aggressive soil and process environments.
🌉
Bridges & Flyovers
Deck slabs, approach slabs, and pier caps in coastal and urban bridge structures subject to chloride exposure.
🏢
Coastal High-Rise
Residential and commercial towers within 5 km of the coast where airborne chloride exposure threatens long-term frame durability.

// 05 — Pan-India Delivery

Manufactured in Tamil Nadu, Dispatched to Every State & UT

Every order ships from our Tamil Nadu facility to project sites across all 28 states and 8 union territories — from Himalayan highway works to island infrastructure.

Live map · drag & zoom · Coimbatore dispatch hub to project sites pan-India
36
States & UTs covered
30+
Cities on active dispatch routes
100%
Factory-to-site tracked
  • North Delhi NCR, Chandigarh, Amritsar, Srinagar, Dehradun, Jaipur — highway, metro, and government infrastructure projects.
  • West Mumbai, Pune, Ahmedabad, Surat, Goa — coastal high-rise, port, and industrial corridors.
  • East Kolkata, Bhubaneswar, Patna, Ranchi, Varanasi — port, bridge, and water infrastructure works.
  • Central Bhopal, Raipur, Nagpur — industrial plants and highway corridor projects.
  • Northeast Guwahati, Shillong, Agartala — bridge and hill-road infrastructure.
  • South Chennai, Bengaluru, Hyderabad, Kochi, Madurai, Thiruvananthapuram, Visakhapatnam — our home region, with the shortest lead times.

// Contact

Specify Epoxy. Build to Last.

Send us your project requirements and we'll recommend the right product, grade, and diameter for your application.

WhatsApp / Phone
+91 88 83 43 21 11
Location
Shiraa Global Projects
Coimbatore, Tamil Nadu, India
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Shiraa Global Projects · Coimbatore, Tamil Nadu, India

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// Your Order

Cart & Order Summary

Add products from any product page, then review and send your order request here. Placing an order opens your email app, pre-addressed to sales@epoxytmt.com — nothing is charged automatically.

💬 ✉️
Quick Connect
Contact or order in one tap
💬 WhatsApp +91 88 83 43 21 11 📞 Call Now +91 88 83 43 21 11 ✉️ Email Us sales@epoxytmt.com 🛒 View Order / Cart Review items & place order 📝 Request a Quote Fill project details form