Pre-Bent Rebar Cages

The single biggest risk to an epoxy coating is what happens after the bar leaves the coating line. Cutting and bending on-site — with hand tools, in the open, under time pressure — is where nicks, cracks, and stripped patches of coating are most commonly introduced, undermining the entire purpose of specifying coated steel in the first place.

Pre-bent cages remove that risk at the source. Bars are cut, bent to the exact column, pile cap, or footing geometry, and tied into a complete cage inside a controlled factory environment, then delivered to site ready to lift into the formwork. The only handling the coating faces after that is placement — not fabrication.

• Bending performed in controlled factory conditions, not on open site
• Cage geometry built to structural drawing — columns, pile caps, footings
• Eliminates the coating damage that on-site bending typically causes
• Delivered pre-tied and ready to lift directly into formwork
• Reduces site labour, tying time, and quality-control burden